Product Description
Product Description
Specifications:
1.Plies: 1-10ply
2. Belt width (BW): 400-1400mm
3.Thickness: 4-30mm
4. Pattern pitch(CW):125mm-500mm
5.Type: Open V close V, Ltype, H type, Utype, multi-Vtype, etc.
6. Height of pattern(CH): 5 mm, 10mm, 15mm, 17mm, 25mm, 32mm.
7. Pattern can be designed according to the customers’ requirement.
8. Abrasion resistant & High Tensile Strength
9. ISO9001:2008, Bureau Veritas Certificate.
10.More Than 30 years professional experience.(Since 1982)
11.International Standard: DIN, BS, AS, RMA, AS, JISK, SABS etc
12. For bulk or bagged materials such as powder and granule with incline less than 45 C.
Product Parameters
1. Chevron rubber conveyor belt is used for carrying wet, loose sand and CZPT materials in bags;
2. It can carry loose materials at angle of 17-18 and bagged material at 30-35;
3. It is with cleats in Y or V types to prevent the material from sliding backwards as would be the case with a flat belt. Different cleat designs allow the carrying of many types of material , from bulk solids to unit loads.
4. There are open type and closed type, suitable for bulk or bagged materials such as powder and granule with incline less than 45 C;
5. Technical Data of Rubber Cover:
Tensile Strength: ≥10Mpa
Elongation at Break: ≥350%
Adhesive strength between carcass: ≥6.0N/mm
Adhesive strength between cover and carcass: ≥3.0N/mm
Elasticity: ≥32%
Abrasion: ≤200mm
We could offer belt with cover grade in accordance to International standard such as DIN 22102, RMA, AS 1332, SABS 1173/2000, IS 1891, BS 490, JIS K 6322, etc.
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Standards |
Cover Rubber |
Adhesion |
||||
|
Tensile Strength |
Elongation at break |
Abrasion |
Cover to Ply |
Cover to Ply |
Ply to Ply |
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DIN 22102 |
Mpa |
% |
mm3 |
N/mm (≤1.5mm) |
N/mm (>1.5mm) |
N/mm |
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DIN 22102-Z |
15 |
350 |
250 |
3.5 |
4.5 |
5 |
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DIN 22102-W |
18 |
400 |
90 |
3.5 |
4.5 |
5 |
|
DIN 22102-Y |
20 |
400 |
150 |
3.5 |
4.5 |
5 |
|
DIN 22102-X |
25 |
450 |
120 |
3.5 |
4.5 |
5 |
|
Standards |
Cover Rubber |
Adhesion |
||||
|
Tensile StrengTD |
Elongation at break |
Abrasion |
Cover to Ply |
Cover to Ply |
Ply to Ply |
|
|
AS 1332 |
Mpa |
% |
mm3 |
N/mm (≤1.9mm) |
N/mm (>1.9mm) |
N/mm |
|
AS 1332-N17 |
17 |
400 |
200 |
4 |
4.8 |
6 |
|
AS 1332-M24 |
24 |
450 |
125 |
4 |
4.8 |
6 |
Detailed Photos
Certifications
Packaging & Shipping
Company Profile
Our company is the High-end Conveying Equipment brand ,with excellent technical team and in house intellectual property & national patents,developing intelligent conveying machinery. Focusing on transforming itself into international competitive one-station solution provider of intelligent conveying system, providing not only intelligent products but also whole cycle management from construction to operation & service for our customers.Our company located in HangZhou city in North China Plain, it’s the cross road of ZheJiang ,ZheJiang and ZheJiang . We have more than 800 units advanced manufacturing equipments, including 20 large and main units and 3 automatic production lines. The factory covers 253,000 square meters. It’s registered capital is 71,550,00 USD, There are more than 300 employees which contains 30 with middle-level titles and 125 technical workers with high technical skills. Our company is mainly engaged in the manufacture, sales and technical services of belt conveyors, large angle belt conveyors, horizontal curved belt conveyors and long distance crossing conveyors. Our products can be used in metallurgy, building materials, electric power, coal, port and other industries, products have been covered the whole domestic market, and exported to the United States, Germany, France and other EU countries, Australia, Brazil, along the Belt and Road countries, Southeast Asian countries and African emerging markets, totally more than 50 countries, gained the customers’ praise.Our company has a number of provincial innovative platforms, relying on the technological radiation, constantly strengthens exchanges and cooperation with scientific research institutes. We have successively formed school-enterprise partnerships with China University of Mining, ZheJiang University, ZheJiang Materials Handling Research Institute, HangZhou University of Architecture and Technology, keeping the conveyor design at the leading level in China. At the same time, our technical team regularly carries out technical exchanges and discussions with foreign companies, learning international leading design concepts and process methods, and keeps pace with international new technologies.With the innovative technology, good quality, Xinrisheng has established a one-stop service system. We will continue adhering to “servingthe users, making contributions to society”, make our company a flagship of conveying industry with international competitiveness. All in all, our company will provide the best products with high quality and competitive price for our customers and share success with you together.
Quality Control
FAQ
- Are you a manufacturer?
Yes, we have manufactured conveyor and conveyor components for more than 19 years.
2. What’s the delivery time?
About 10–30 Days according to the products quantity.
3. What are the payment ways?
T/T, L/C.
4. How does your factory guarantee the products quality?
Before delivery, we have 5 times inspection.
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| Type: | EP200 |
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| Material: | Rubber |
| Inside Material: | Polyester |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | Order Sample belt conveyor
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the cost considerations associated with using V-belts in power transmission?
When considering the use of V-belts in power transmission applications, several cost factors should be taken into account. Here are the key cost considerations associated with using V-belts:
- Initial Cost:
- Installation Cost:
- Maintenance Cost:
- Energy Efficiency:
- Replacement and Downtime Costs:
- Overall System Efficiency:
The initial cost of V-belts includes the purchase price of the belts themselves. V-belts are generally cost-effective compared to other power transmission options such as gears or chains. However, the specific cost can vary depending on factors such as belt type, size, and brand.
The installation cost involves the labor and time required to install the V-belts in the power transmission system. Compared to more complex power transmission systems, V-belts are relatively easy to install, requiring minimal specialized tools or expertise. This can result in lower installation costs.
V-belts generally require regular maintenance to ensure optimal performance and longevity. Maintenance activities such as belt tensioning, alignment checks, and periodic replacements contribute to the overall maintenance cost. However, compared to other power transmission systems, V-belts often have lower maintenance costs due to their simplicity.
V-belts offer good energy efficiency, as they typically have low friction losses during power transmission. This can result in lower energy consumption and reduced operating costs over time. Choosing high-quality V-belts with low slip and efficient power transfer characteristics can further enhance energy efficiency.
Over time, V-belts will wear out and require replacement. The frequency of belt replacements will depend on factors such as operating conditions, maintenance practices, and belt quality. Planned belt replacements can help minimize unexpected downtime and associated costs. However, unplanned belt failures can lead to costly downtime, lost production, and potential damage to other system components.
The efficiency of the entire power transmission system should be considered when evaluating costs. While V-belts themselves are relatively efficient, the overall system efficiency can be influenced by factors such as pulley design, alignment, and load conditions. A well-designed and properly maintained V-belt drive system can optimize efficiency and reduce long-term operating costs.
By considering these cost considerations associated with using V-belts in power transmission, you can make informed decisions about the selection, installation, and maintenance of V-belt drive systems to achieve a balance between upfront costs and long-term operational efficiency.
What maintenance practices are recommended for prolonging the lifespan of V-belts?
Implementing regular maintenance practices is crucial for extending the lifespan of V-belts and ensuring their optimal performance. Here are some recommended maintenance practices:
- Visual inspections: Conduct regular visual inspections of the V-belts to identify any signs of wear, damage, or misalignment. Look for cracks, fraying, glazing, or any visible abnormalities. Inspect the pulleys for wear or damage as well.
- Tension checks: Check the tension of the V-belts on a periodic basis using a tension gauge. Ensure that the belts are within the recommended tension range specified by the manufacturer. Incorrect tension can lead to belt slippage, accelerated wear, and decreased power transmission efficiency.
- Pulley alignment: Verify that the pulleys are correctly aligned to prevent unnecessary stress and wear on the V-belts. Misaligned pulleys can cause belt slippage, uneven load distribution, and premature failure. Adjust the pulleys as necessary to maintain proper alignment.
- Cleanliness: Keep the V-belts and pulleys clean and free from dirt, debris, oil, or other contaminants. Regularly clean the belt drive system to prevent the accumulation of particles that can affect belt grip and performance.
- Environmental considerations: Evaluate the operating environment for factors that can impact the V-belts, such as temperature extremes, humidity, or exposure to chemicals. Take appropriate measures, such as implementing ventilation or using heat-resistant belts, to mitigate adverse environmental effects.
- Load monitoring: Ensure that the V-belts are not subjected to excessive loads beyond their capacity. Monitor the load requirements of the application and consider factors such as torque, horsepower, and operating conditions. Overloading can lead to accelerated wear and premature belt failure.
- Timely replacements: Establish a preventive maintenance schedule for V-belt replacements based on the manufacturer’s recommendations and the observed wear patterns. Replace worn or damaged V-belts promptly to prevent unexpected failures and minimize downtime.
- Proper storage: If spare V-belts are kept in stock, store them in a clean, dry, and temperature-controlled environment to avoid deterioration. Follow the manufacturer’s instructions for proper storage conditions.
- Training and documentation: Ensure that maintenance personnel receive proper training on V-belt maintenance procedures and safety precautions. Keep detailed records of maintenance activities, including inspections, tension measurements, and replacements, for future reference and tracking.
By implementing these maintenance practices, you can significantly prolong the lifespan of V-belts, reduce the risk of unexpected failures, and optimize the performance of the belt drive system. Regular maintenance not only extends the life of the V-belts but also allows for early detection of potential issues, enabling timely corrective actions to be taken.
How do you measure and select the right size of V-belt for a specific application?
When selecting the right size of V-belt for a specific application, it is important to consider factors such as the pulley diameters, center distance between the pulleys, power requirements, and the desired operating speed. Here is a step-by-step guide on how to measure and select the appropriate V-belt size:
- Identify the pulley diameters: Measure the diameter of both the driving and driven pulleys. Make sure to measure the diameter at the highest point of the pulley groove where the belt rides.
- Determine the center distance: Measure the distance between the center points of the driving and driven pulleys. This is the center distance and it plays a crucial role in determining the appropriate V-belt length.
- Calculate the pitch diameter: The pitch diameter is the effective diameter where the belt contacts the pulley. It can be calculated using the following formula: Pitch Diameter = (Driving Pulley Diameter + Driven Pulley Diameter) / 2.
- Consider the power requirements: Determine the amount of power that needs to be transmitted by the V-belt. This can be in the form of horsepower (HP) or kilowatts (kW). Refer to the manufacturer’s guidelines or engineering specifications to ensure the selected V-belt can handle the required power.
- Choose the appropriate V-belt type: Based on the calculated pitch diameter, center distance, and power requirements, select the type of V-belt that is suitable for the specific application. Consider factors such as load capacity, speed capability, and environmental conditions.
- Refer to V-belt manufacturer’s catalogs: Consult the manufacturer’s catalogs or online resources to find the available V-belt sizes and corresponding part numbers. Cross-reference the calculated parameters with the provided charts or tables to identify the appropriate V-belt size.
- Verify the selection: Double-check the selected V-belt size against the calculated parameters to ensure accuracy. If possible, consult with a technical expert or the manufacturer’s support team to validate the selection.
It is important to note that V-belt sizes are standardized and typically follow specific designations, such as the Classical V-belt designation (e.g., A, B, C, D) or the metric designation (e.g., SPZ, SPA, SPB, SPC). These designations indicate different belt widths and lengths.
In summary, measuring and selecting the right size of V-belt for a specific application involves identifying the pulley diameters, determining the center distance, calculating the pitch diameter, considering the power requirements, choosing the appropriate V-belt type, referring to manufacturer’s catalogs, and verifying the selection. Following these steps will help ensure the proper functioning and longevity of the V-belt in the intended application.
editor by CX 2024-04-04