Product Description
Description
We take great pride in introducing our company as a leading manufacturer and sales supplier of a wide range of high-quality products. With our headquarters located in ZheJiang , China, we have established ourselves as experts in the field of transmission belts, power supplies, switches, PCBs, and more. Our commitment to CZPT and customer satisfaction sets us apart from the competition. We strive to deliver top-notch products that meet the highest industry standards. Our team of skilled professionals works diligently to ensure that every product leaving our factory is of superior quality and reliability. Trust us to provide you with the best transmission belts and other products that cater to your specific needs.
| Insulation Material | ||
| oil and heat resistant rubber is used to CZPT the tension member to the rest of the belt |
BLACK CLUBS POLYURETHANE TIMING BELTS
Superior performance, made of highly abrasion-resistant polyurethane material or steel wire or Kevlar core. Good oil resistance, wear resistance, can be reprocessed
Markets/Applications
It is suitable for high-strength, high-precision, low-load synchronous classification transmission and industries that require dust, such as food, medicine, beverage, electronics industry, automatic machinery, and household appliances
Features/Benefits:
1. High hardness, suitable for high-strength transportation, long service life
2. Good toughness and more stable transmission
3. It will not produce debris to pollute other mechanical parts, and it is dustproof
4. Excellent oil resistance, good waterproofing
5. Strong load capacity, high shear strength, good wear resistance and oil resistance
6. Colorful belt body
7. Applicable temperature range: -30°C +70°C
How to choose a V-belt:
1. Determine the upper width and thickness of the belt first, type A (width 13mm, thickness 8mm), type B (width 17mm, thickness 11mm), type C (width 22mm, thickness 14mm), type D (width 32mm, thickness 19mm), type E (width 38mm, thickness 25mm), type O (width 10mm, thickness 6mm), SPZ type/3V type (width 10mm, thickness 8mm), SPA type (width 12.7mm, thickness 10mm), SPB type/ 5V type (width 16.3mm thickness 13mm), SPC type (width 22mm thickness 18mm), 8V type (width 25mm thickness 23mm)
2. Determine the inner perimeter Li method: measure the length with a thin rope around the path of the belt (that is, the groove of the belt pulley), which is the metric model of the belt (that is, the inner perimeter of the belt).
3. Determine the LA method of outer circumference: use a thin rope without expansion and contraction to close the outer circle of the belt, and then measure the rope to obtain data. Don’t use a ruler to measure directly, that would be inaccurate.
4. Determination of the LW method of the pitch line circumference: shear and straighten measurement
There are several elements that should be taken into account when installing the drivetrain:
1. Check the pulleys
Before installing a new set of V-belts, the condition of the sheaves should be checked. The wheel groove should be kept in good condition and there should be no scratches or sharp steps. All dimensions should be up to standard. Dirty or rusty sheaves can reduce drive efficiency and damage belts, leading to premature belt scrap. Worn sheaves can shorten the life of the belt. If the wheel groove is worn to the low point of the belt, it may cause the belt to slip and cause the belt to burn.
2. Check the parallelism of the sheaves
Before installation, the parallelism of the shaft and sheave should be calibrated, and the general parallelism deviation of more than 20′ will seriously affect the life of the belt. The non-parallel degree of the sheave will cause uneven wear on the belt, causing the belt to extrude out of the sheave and all the load will be applied to the elongated side of the belt, pulling off the belt line on that side
3. Install the toothed V-belt
When installing the belt, you should first loosen 1 side of the sheave wheel, adjust to the position that can be easily loaded into the belt, and then tension after easy loading of the belt (the first installation of the belt, the belt should be tightened as much as possible, and it needs to be tensioned once after 24 hours of operation, and it is not necessary to adjust it later) Do not use tools to forcibly pry into the belt or use the pulley to force the belt into the belt, and the forced installation of the belt will damage the strong layer of the belt, so that the belt can not be used normally. Tension the belt while calibrating the parallelism of the shaft and pulley.
4. Maintenance
As a consumable product, in order to achieve a good use effect, a new set of belts should be used to match the equipment, and it is recommended to regularly check the groove wheel of the equipment, the parallelism of the groove wheel and whether the V-belt is elongated, abnormal heat accumulation or wear. If necessary, they should be replaced, and do not mix old and new belts in the same set.
8MGT and 14MGT pitches
It is a new belt drive solution of Gates, which adopts the perfect combination of advanced new material science and technology and process manufacturing. Tailor-made for tight transmission spaces, it has a wide temperature range and chemical resistance, ultra-high performance and high torque design for excellent performance.
Markets/Applications
Suitable for all industrial applications. It is the best choice for factories, workshops and other industrial equipment
Features/Benefits:
1. Wider temperature range, -40°C to +120°C, intermittent up to 140°C.
2. Higher carrying capacity, small size, large energy.
3. No lubrication, no need for secondary tensioning, prolong the running time of the equipment, and save the maintenance cost in the process of use.
4. Eco-friendly, no harmful chlorinated compounds.
5. Optimized ergonomics, reduce weight, reduce fatigue and muscle tension during installation.
6. Meet IOS9563 anti-static standards.
BLACK CLUBS POLYURETHANE RIBBED BELTS
Polyurethane ribbed belts are made of high-quality polyurethane materials and high-strength polyester or nylon threads, which are produced using a special process.
Markets/Applications
It is suitable for household appliances, massage chairs, power tools, logistics, food machinery, etc.
Features/Benefits:
1. High hardness, suitable for high-strength transportation, long service life
2. Good flexibility, suitable for small wheel diameter, stable operation
3. Silent, clean and anti-wear
4. Excellent oil resistance, good waterproofing
5. The transmission system is compact
6. Applicable temperature range: -30°C +70°C
Gates’ leading rubber technology, using innovative minimum elongation rope technology, multi-purpose construction, this series of belts has high modulus, low elongation, outstanding flex resistance and other properties.
Markets/Applications
Suitable for all industrial applications. Such as mining industry crusher, mining industry flotation machine, road milling machine, screw compressor, CZPT equipment, sightseeing cable car, etc.
Features/Benefits:
1. Special high-modulus and low-shrinkage rope to ensure the stability of the belt length;
2. New rubber material, oil resistance, heat resistance, wider weather resistance;
3. Suitable temperature range: -50 °C ~+130°C;
4. Up to 98% transmission efficiency, close to the synchronous belt, higher transmission power, more compact design space;
5. Environmentally friendly, halogen-free, in line with the new safety regulations;
6. Different from conventional belts, there will be no serious tension attenuation after installation
7. The new Quad Power 4 maintenance-free V-belt reduces maintenance costs due to downtime.
8. The new Quad Power 4 belt structure provides a solution for high-load and high-vibration equipment drive.
9. Stable transmission speed ratio, the system maintains high efficiency operation.
Company Introduction
HangZhou Zhongchuang Automation Technology Co., Ltd. provides a variety of electrical products, and the current products provide a wide range of low-voltage electrical and automation control items, including MCB, MCCB, RCCB, contactors, inverters, solar systems, time relays, control relays, voltage relays, PLC relay modules, inverters, soft starters, timing switches, distribution boxes and other brand related accessories and components, which can meet your various needs. We adhere to the business principles of quality first, customer first and reputation-based; Since the establishment of the company, it has always done its best to meet the potential needs of its customers. Our company is sincerely willing to cooperate with enterprises all over the world to achieve a CZPT situation.
FAQ
1.Can you supply sample?
Yes,we can supply 1-2 pcs sample.
2.Could you please OEM customer brand?
Yes,we can OEM while you send us brand certificate authorition and brand register certificate and
Legal person certificate.
3.What is your MOQ?
For OEM brand our MOQ is 5 to 200000km.
For agriculture and industrial v belt,according to differnt power loading,we have different class.
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Feature: | Flame-Retardant, Anti-Static, Oil-Resistant, Cold-Resistant, Corrosion-Resistant, Heat-Resistant, Alkali-Resistant, Skid-Resistance, Wear-Resistant, Acid-Resistant, High Temperature-Resistance |
| Tensile Strength: | Strong |
| Material: | Rubber |
| Type: | Toothed Belt |
| Samples: |
US$ 29.65/Bag
1 Bag(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the cost considerations associated with using V-belts in power transmission?
When considering the use of V-belts in power transmission applications, several cost factors should be taken into account. Here are the key cost considerations associated with using V-belts:
- Initial Cost:
- Installation Cost:
- Maintenance Cost:
- Energy Efficiency:
- Replacement and Downtime Costs:
- Overall System Efficiency:
The initial cost of V-belts includes the purchase price of the belts themselves. V-belts are generally cost-effective compared to other power transmission options such as gears or chains. However, the specific cost can vary depending on factors such as belt type, size, and brand.
The installation cost involves the labor and time required to install the V-belts in the power transmission system. Compared to more complex power transmission systems, V-belts are relatively easy to install, requiring minimal specialized tools or expertise. This can result in lower installation costs.
V-belts generally require regular maintenance to ensure optimal performance and longevity. Maintenance activities such as belt tensioning, alignment checks, and periodic replacements contribute to the overall maintenance cost. However, compared to other power transmission systems, V-belts often have lower maintenance costs due to their simplicity.
V-belts offer good energy efficiency, as they typically have low friction losses during power transmission. This can result in lower energy consumption and reduced operating costs over time. Choosing high-quality V-belts with low slip and efficient power transfer characteristics can further enhance energy efficiency.
Over time, V-belts will wear out and require replacement. The frequency of belt replacements will depend on factors such as operating conditions, maintenance practices, and belt quality. Planned belt replacements can help minimize unexpected downtime and associated costs. However, unplanned belt failures can lead to costly downtime, lost production, and potential damage to other system components.
The efficiency of the entire power transmission system should be considered when evaluating costs. While V-belts themselves are relatively efficient, the overall system efficiency can be influenced by factors such as pulley design, alignment, and load conditions. A well-designed and properly maintained V-belt drive system can optimize efficiency and reduce long-term operating costs.
By considering these cost considerations associated with using V-belts in power transmission, you can make informed decisions about the selection, installation, and maintenance of V-belt drive systems to achieve a balance between upfront costs and long-term operational efficiency.
Are there any safety considerations when working with V-belts?
Working with V-belts involves certain safety considerations to ensure the well-being of personnel and the proper functioning of the belt drive system. Here are some important safety considerations when working with V-belts:
- Lockout/Tagout: Before performing any maintenance or adjustment on a belt drive system, it is crucial to follow proper lockout/tagout procedures. Lockout/tagout involves isolating the power source, de-energizing the equipment, and securing it with locks or tags to prevent unintentional startup or release of stored energy. This ensures the safety of personnel working on or near the V-belts.
- Personal Protective Equipment (PPE): When working with V-belts, appropriate personal protective equipment should be worn as per the specific tasks and potential hazards. This may include safety glasses, gloves, hearing protection, and protective clothing to safeguard against potential injury from flying debris, pinch points, or contact with rotating parts.
- Training and Familiarity: Ensure that personnel working with V-belts are adequately trained on safe work practices, including proper maintenance procedures, tensioning techniques, and the use of tools and equipment. Familiarity with the specific belt drive system and understanding the potential hazards associated with V-belts is essential for safe operation.
- Machine Guarding: Install appropriate machine guarding to prevent accidental contact with moving V-belts and exposed pulleys. Guards should be designed to prevent access to hazardous areas and comply with relevant safety regulations. Regularly inspect and maintain the guards to ensure their effectiveness.
- Tensioning and Adjustment: Follow proper procedures when tensioning or adjusting V-belts. Use the recommended tools and techniques specified by the manufacturer. Improper tensioning can lead to belt slippage, increased wear, and potential accidents. Avoid working near or reaching into the belt drive system while it is in operation.
- Proper Lifting and Handling: V-belts can be heavy and awkward to handle, especially in larger sizes. When lifting or handling V-belts, use proper lifting techniques and equipment to prevent strains or injuries. Avoid placing excessive stress on the belts during installation or removal.
- Maintaining Cleanliness: Keep the work area clean and free from debris, oil, or other contaminants that may affect traction or create slip hazards. Clean up any spills promptly and use appropriate cleaning methods to avoid slipping or tripping accidents.
- Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines, instructions, and specifications for the installation, tensioning, maintenance, and replacement of V-belts. Manufacturers provide valuable information on safe operating practices, recommended tension ranges, load capacities, and other relevant safety considerations specific to their V-belt products.
By following these safety considerations when working with V-belts, you can help mitigate potential hazards, reduce the risk of accidents, and ensure the safe and efficient operation of the belt drive system.
What are the different types of V-belts available and their applications?
There are several types of V-belts available, each designed for specific applications and requirements. The most common types of V-belts include:
- Classic V-belts: Also known as conventional V-belts, these are the standard V-belts with a trapezoidal cross-section. They are widely used in various industrial applications for general power transmission, such as in HVAC systems, agricultural machinery, and industrial equipment.
- Narrow V-belts: Narrow V-belts are narrower than classic V-belts and have a narrower V-shaped profile. They are suitable for applications where space is limited or where high-speed ratios are required. These belts are commonly used in automotive engines, power tools, and small appliances.
- Wedge V-belts: Wedge V-belts, also known as narrow section V-belts, have a wider and deeper V-shaped cross-section compared to classic V-belts. This design allows for higher power transmission capacity and better resistance to belt slippage. Wedge V-belts are used in heavy-duty applications, such as in industrial machinery, mining equipment, and large agricultural machinery.
- Double V-belts: Double V-belts consist of two V-belts joined side by side. These belts provide increased power transmission capacity and are commonly used in applications where high torque is required, such as in heavy-duty machinery, pumps, and compressors.
- Variable Speed V-belts: Variable speed V-belts, also known as V-ribbed belts or multi-rib belts, have a ribbed surface on one side of the belt. This design allows for improved flexibility and enhanced power transmission efficiency. Variable speed V-belts are commonly used in automotive engines, industrial machinery, and appliances where variable speed control is required.
The choice of V-belt type depends on factors such as the power transmission requirements, space limitations, speed ratios, and the specific application. It is important to select the appropriate V-belt type based on these factors to ensure efficient and reliable power transmission.
In summary, the different types of V-belts available include classic V-belts, narrow V-belts, wedge V-belts, double V-belts, and variable speed V-belts. Each type has its own characteristics and is suitable for specific applications based on power transmission needs and requirements.
editor by CX 2024-04-30