Product Description
Product Description
Chevron Patterned Conveyor Belt
Construction Features and Applications
Conveyor belts with smooth top cover are usefui for conveying of bulk solid materials up to the angle of inclination 22 ° as an upper limit. When reliable conveyor belts for steep inclines are needed, possibly as steep as 30° or even 40° , then profiled beits are the right belts when materia! has to be conveyed without slip. Special features of ContiTech (ZheJiang ) profiled belts are:
€ Cleats integrally molded and vulcanized as part of the top cover during manufacturing process.
° Full range of belt widths with a variety of pattern designs and cleat heights available, to suit most applications.
o Ensured belt troughability conformed to satisfy demanding 3-. 4- or 5-idler configuration with large trough angle equipped on steep-angie conveyors, departments.
Closed V Chevron Multi V Chevron Open V Chevron
Application
coalmines, mining, quarries, steel and iron industry, construction industry, power plant
Packaging and shipping
Production Process
contact us to send an inquiry
1. Conveyor belt type
2. Top cover thickness
3. Bottom cover thickness
4. No.of plies
5. Width of the conveyor belt
6. Grade:
Our factory has more than 50 different models of pattern with different pattern heights.
welcome to send your chevron (pattern) conveyor belt inquiry.
Special service: Our factory can reopen the mold according to your pattern. Special customization just for you.
We will be appreciated if you can provide the following specification:
If you are not sure for any of above,we can recommend for you.
Once we get above information we will quote exact price at soonest time.
FAQ
Q1: What types of Conveyor Belt you can Produce?
A: Hello,Dear We can produce Sidewall,Flat,Chevron,Steel Cord Conveyor Belt,Heat Resistant,
Oil Resistant,Acid-Alkali Resistant Cold Resistant and PIPE Conveyor Belt etc.
Q2:Does your Company have ISO Certificate?
A: Yes of course we have ISO9001:2008 Certificate.
Q3:Can you Provide FORM E Certificate of Origin for us?
A: Yes we can do Normal CO,FROM E,FROM F,FORM A etc.
Q4:What is your Delivery Time?
A:Normally Within 10-20days after getting your Prepayment or L/C.
Q5:Can you give Guarantee if I buy your belt?
A:Of course,we must give Guarantee for all of our Products,Please tell me your Details of Requirement.
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| Type: | EP150 |
|---|---|
| Material: | Rubber |
| Inside Material: | Fabric |
| Feature: | Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant, Conventional,Oil-Resistant, Acid&Alkali Resistant, |
| Tensile Strength: | Strong |
| Edge: | CE/Me |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the power rating and speed capacity of a V-belt system?
Calculating the power rating and speed capacity of a V-belt system involves considering various factors such as belt type, pulley dimensions, belt tension, and speed. Here’s a general overview of the calculations involved:
- Power Rating Calculation:
- Speed Capacity Calculation:
To calculate the power rating of a V-belt system, you need to determine the maximum power that the belt can transmit without slipping or experiencing excessive wear. The power rating is typically expressed in horsepower (HP) or kilowatts (kW).
The formula for calculating the power rating is:
Power (HP or kW) = (Tension in belt (lb or N) * Belt speed (ft/min or m/s)) / 33,000 (for HP) or 1,000 (for kW)
The tension in the belt can be determined based on the design requirements of the system and is influenced by factors such as the type of application and the desired safety factor.
The speed capacity of a V-belt system is the maximum rotational speed at which the belt can operate without experiencing excessive vibration or failure. It is typically expressed in revolutions per minute (RPM).
The formula for calculating the speed capacity is:
Speed (RPM) = (Belt pitch diameter (in or mm) * π * Belt speed (ft/min or m/s)) / 12 (for in) or 1000 (for mm)
The belt pitch diameter is determined based on the pulley dimensions and is the effective diameter at which the belt engages with the pulley.
It’s important to note that these calculations provide general guidelines, and actual power rating and speed capacity may vary depending on the specific belt and pulley design, as well as other factors such as belt tensioning, environmental conditions, and system efficiency. It is recommended to consult the belt manufacturer’s guidelines or seek assistance from an engineer experienced in power transmission systems to ensure accurate calculations and appropriate belt selection for a given application.
What are the factors that affect the lifespan and efficiency of V-belts?
The lifespan and efficiency of V-belts can be influenced by several factors. Here are the key factors that can affect the performance of V-belts:
- Belt Tension:
- Belt Alignment:
- Belt Condition:
- Maintenance and Lubrication:
- Operating Conditions:
- Load and Application:
Proper belt tension is crucial for the longevity and efficiency of V-belts. Insufficient tension can cause slippage, while excessive tension can lead to excessive load on the belt and other components. It is important to follow the manufacturer’s recommendations for the correct tension range.
Poor belt alignment can cause uneven wear, increased friction, and reduced efficiency. Misaligned pulleys can cause the belt to run at an angle, resulting in premature wear and potential failure. Regularly check and adjust the alignment of pulleys to ensure proper belt tracking.
The condition of the V-belt itself is a significant factor in its lifespan and efficiency. Regularly inspect the belt for signs of wear, cracks, fraying, or glazing. Replace worn-out or damaged belts promptly to avoid further issues.
Proper maintenance and lubrication can significantly extend the lifespan of V-belts. Adequate lubrication reduces friction and heat buildup, which helps to prevent premature wear and cracking. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant.
Operating conditions, such as temperature, humidity, and exposure to chemicals or contaminants, can affect the performance of V-belts. Extreme temperatures can cause the belt material to deteriorate, while exposure to chemicals or contaminants can lead to belt degradation. Ensure that the operating conditions are within the recommended range for the specific V-belt.
The load and application requirements also impact the lifespan and efficiency of V-belts. Excessive loads or improper application can cause excessive stress on the belt, leading to premature failure. Ensure that the V-belt is appropriately sized and rated for the specific load and application.
By considering these factors and implementing proper maintenance practices, such as regular inspections, correct tensioning, alignment checks, and appropriate lubrication, you can maximize the lifespan and efficiency of V-belts in your applications.
What are the advantages of using V-belts in power transmission systems?
V-belts offer several advantages when used in power transmission systems:
- High friction: The V-shaped cross-section of the belt increases the contact area with the pulleys, resulting in high frictional forces. This allows for effective power transmission even in applications with high torque or heavy loads.
- Belt wedging: When the V-belt is tensioned, it wedges itself deeper into the pulley grooves, enhancing the friction and preventing slippage between the belt and the pulleys. This feature is especially useful in applications where the driven pulley needs to rotate at a different speed than the driving pulley.
- Quiet operation: V-belts generally operate with less noise compared to other types of belts, such as flat belts. The V-shaped design helps to reduce vibrations and noise levels during power transmission.
- Simple installation: V-belts are relatively easy to install and replace. They can be quickly mounted on the pulleys without requiring extensive alignment procedures.
- Cost-effective: V-belts are typically more affordable compared to other power transmission methods, such as gear systems or synchronous belts. This makes them a cost-effective choice for many applications.
- Flexibility: V-belts can accommodate misalignments and slight variations in pulley diameters. They can also operate in a wide range of temperature and humidity conditions, making them versatile for different environments.
- Energy efficiency: V-belts have relatively low energy losses during power transmission, resulting in efficient energy transfer between the driving and driven pulleys.
It’s important to note that while V-belts offer numerous advantages, they also have limitations. They are not suitable for applications that require precise speed control or when high-speed ratios are needed. In such cases, other power transmission methods may be more appropriate.
In conclusion, the advantages of using V-belts in power transmission systems include high friction, belt wedging, quiet operation, simple installation, cost-effectiveness, flexibility, and energy efficiency.
editor by CX 2024-03-12